Automotive Industry
Solutions for Automotive OEMs and Tiered Suppliers
From OEMs to Tier 3 suppliers, DUNKES delivers custom press systems built for the demands of today’s automotive industry. With extensive experience in lightweight materials, part consolidation and automation integration, we support the full spectrum of automotive forming and joining applications.
Together with Macrodyne, we help manufacturers overcome challenges related to cost, volume, safety standards, and evolving fuel efficiency targets. Our presses are engineered for high repeatability, precise pressure control, and flexible tool changes, making them ideal for high-mix, high-output environments.
New Builds. Smart Upgrades. Total Support.
Whether you’re adding a new press line or extending the life of existing equipment, DUNKES has you covered. We deliver custom hydraulic presses and automation solutions built for the pace of automotive manufacturing—plus full-service support, rebuilds, and retrofits for any press, any brand.
Hydraulic press line for automotive heat shields
Six (6) independent Macrodyne hydraulic, gib guided straight side presses are at the heart of this hydraulic press line which is used for the manufacture of automotive heat shields. line automation includes (3) servo coil feeders, (2) robots, servo transfer system, (6) scrap conveyors, die lubrication system, part vision system, and a powered quick die change system. This line produces a part every 6 seconds and a complete line changeover can be accomplished within 1 hour.
300 ton press cell for automotive sunroofs
This Macrodyne hydraulic press cell for the production of automotive sunroofs includes (2) Macrodyne 300 ton presses, (2) robots for part loading & unloading, and a Macrodyne die storage & retrieval system. Each press is equipped with a hydraulic blanking package, and automatic die clamping & lifting package. The Macrodyne die storage & retrieval system consists of (2) double die cart assemblies (each with dual push-pull devices, support & guiding rollers, and die plate latching assemblies), associated actuating devices, die plate assemblies, and rail systems.
2500 ton tube hydroforming press
The above 2500 ton tube hydroforming press with 172″ x 84″ bed was designed for the manufacture of structure automotive components. The press was supplied with a heavy duty side slab style press frame designed to accommodate heavy eccentric loads, fixed positive stops to prevent over travel, and was integrated with a robot for loading/unloading.
250 ton trim press
The above 250 ton trim press was designed for the trimming of automotive interior components, specifically dashboards for mini-vans. The press features a heavy duty monolithic press frame with operater access on all four sides, two single-acting main cylinders, and one double-acting pull-back cylinder. The press is equipped with a multi-pump based hydraulic drive package, auxiliary circuits for the trim tooling, safety package comprising lock pin arrangement with light curtains and safety fates, and a variety of process specific control features.
150 ton trim press
The above 150 ton press was specifically designed for a trimming application and is used to trim molded automotive wheel liners. The press features a thermally tress relieved monolithic style frame and deep, heavy, fabricated moving platen. The press is equipped with a multi-pump based hydraulic drive package, two double-acting main cylinders, three proportionally controlled auxiliary circuits for die functions, safety package comprising lock pin arrangement with light curtains and safety gates, and variety of process specific control features.
Full Range of Options to Enhance Hydraulic Press Performance
DUNKES hydraulic presses can be configured with a wide variety of optional features to match your application, improve safety, reduce downtime, and increase precision.
- Single and multi-point cushions
- Light curtain arrangements
- Laser scanners
- Fixed or sliding safety gates
- Work area LED lighting
- Remote diagnostics packages
- Blank holder and punch holder arrangements
- Automatic centralized Grease lubrication systems
- Single and multiple position slide locking arrangements
- Manual and automatic die clamping & lifting packages
- Data acquisition systems and many more
All Dunkes presses can also be upgraded with advanced servo-hydraulic control systems. This technology combines the proven force of hydraulics with the precision, speed, and energy efficiency of programmable servo motion, unlocking a new level of control and performance.
Canadian Auto Suppliers Are Upping the Press Game
From larger bed sizes to high-tonnage stamping systems, Canadian automotive manufacturers are demanding more from their presses. And Dunkes is helping meet that demand. Our president, Kevin Fernandes, recently spoke with Fabricating & Welding Magazine about what’s changing and why it matters.
Our President, Kevin Fernandes, shared his insights on the auto manufacturing stamping trends to the Fabricating & Welding Magazine.
Engineered for Strength. Built to Last.
All DUNKES hydraulic presses are designed for long-term performance and optimized using finite element analysis (FEA) to handle deflection and stress under demanding press loads. Every frame is built to withstand decades of operation, without compromise.
To further enhance performance and uptime, presses can be equipped with features like die clamping and lifting systems, quick die change arrangements, and full installation and rigging support to ensure seamless commissioning
Let’s Design the Press System Your Operation Actually Needs.
Contact Us Today if You Would Like a Quote or More Information